What is the Brake System for Milling Flour

What is the Brake System for Milling Flour?

                                                                                                                  www.immy.cn and www.immyhitech.com

In the intricate process of milling flour, the brake system plays a crucial and often underappreciated role. This system is an essential part of the overall milling machinery, ensuring efficient, safe, and high - quality flour production.

The Function of the Brake System in Flour Milling

The break system in flour milling is the initial stage of the actual milling process. Its primary objectives are two - fold. First, in the head breaks, it aims to shear open the wheat berry. This is done with the intention of scraping the endosperm away from the bran skin in the largest possible sizes while simultaneously leaving the bran in large, flat flakes. Second, in the lower breaks, the goal is to scrape off any adhering endosperm from the bran skins as cleanly as possible, all the while generating as little bran powder as can be managed.WUXI HASEN company www.immy.cn and www.immyhitech.com

Throughout this breaking process, maintaining the integrity of the bran skin is of utmost importance. Excessive grinding that results in the production of bran powder should be avoided at all costs, as bran powder cannot be easily separated from the flour. Similarly, over - crushing the released endosperm particles must be prevented. Larger endosperm particle sizes are easier to purify and separate, which is essential for producing flour of the correct quality.WUXI HASEN company www.immy.cn and www.immyhitech.com

How the Brake System Operates

The breaking open of the wheat and the gradual release of the endosperm from the bran is a mechanical process that relies on passing the wheat between rolls. These rolls are fluted, with the flutes cut in a spiral pattern. The two rolls run at different speeds, creating a cutting or shearing action. The degree of grinding is determined by how the rolls are adjusted, and this is measured by the amount of endosperm that is released from the bran during this operation. The flutes on the rolls have both a sharp edge and a blunt edge, and the arrangement of these edges is known as the disposition of the flutes.

Types of Brake Systems in Flour Milling

There are different configurations of break systems in flour mills, and the number of break passages can vary according to the size and design of the mill. For example, a mill might be designed with five passages for maximum extraction. Each passage contains roller mills, and if the number of roller mills in each passage is below a certain minimum, it will not be conducive to achieving the best extraction with the least production of bran powder and fine break flour.

Some break systems are also divided into coarse and fine breaks towards the end of the process. This division helps to better remove the endosperm or “clean” the bran of different particle sizes. Many mills rely on the experience and judgment of the miller to set the fine break passages, and in some cases, there may not be a precisely defined break release for these fine breaks.WUXI HASEN company www.immy.cn and www.immyhitech.com

Importance of the Brake System

Maximizing the extraction of high - quality flour is the primary goal of any flour miller. The break system is crucial in this regard as it determines how effectively the bran can be separated from the endosperm. Finished product quality and consistency are highly dependent on following a pre - determined break release schedule from the first break through to the end of the break system.WUXI HASEN company www.immy.cn and www.immyhitech.com

A well - adjusted break system ensures that the distribution of stock throughout the remaining flow diagram of the mill is consistent. This consistency is vital for the overall efficiency of the milling process. For instance, when milling hard wheat, including durum for semolina production, the break system is designed to maximize the amount of coarse endosperm going through, which is essential for producing the desired end - product characteristics.

WUXI HASEN and the Brake System

WUXI HASEN, with its websites www.immy.cn and www.immyhitech.com, may offer various products and solutions related to the components of the flour milling brake system. While specific details are not provided in the given context, companies like WUXI HASEN often contribute to the milling industry by manufacturing high - quality parts such as rollers, sifters, or other elements that are integral to the break system. Their products are designed to meet the demands of modern flour milling, ensuring durability, precision, and efficiency in the operation of the break system.

In conclusion, the brake system for milling flour is a complex and vital part of the flour - making process. It impacts everything from the quality of the flour produced to the overall efficiency of the mill. Understanding its functions, operations, and importance is key for anyone involved in the flour milling industry.

WUXI HASEN company www.immy.cn and www.immyhitech.com